February 11, 2013

Solar industry grapples with hazardous wastes

The waste from manufacturing, if left unchecked, could undermine solar's green image at a time when U.S. firms face fierce competition.

By JASON DEAREN/The Associated Press

SAN FRANCISCO — Homeowners on the hunt for sparkling solar panels are lured by ads filled with images of pristine landscapes and bright sunshine, and words about the technology's benefits for the environment – and the wallet.

click image to enlarge

Installers Arin Gharibian, left, Hayk Mkrtchayan, center, and team leader Edward Boghosian, all employees of California Green Design, assemble solar electrical panels on the roof of a home in Glendale, Calif., in 2010. Fueled partly by billions of dollars in government incentives, the solar panel industry is creating millions of solar panels each year and, in the process, millions of pounds of polluted sludge and contaminated water.

2010 File Photo/The Associated Press

click image to enlarge

Workers monitor a control bank at the now-defunct Solyndra solar panel factory in Fremont, Calif., in 2010. While solar is a far less polluting energy source than coal, many panel makers are nevertheless grappling with a hazardous waste problem.

2010 File Photo/The Associated Press

What customers may not know is that there's a dirtier side.

While solar is a far less polluting energy source than coal or natural gas, many panel makers are nevertheless grappling with a hazardous waste problem. Fueled partly by billions in government incentives, the industry is creating millions of solar panels each year and, in the process, millions of pounds of polluted sludge and contaminated water.

To dispose of the material, the companies must transport it by truck or rail far from their own plants to waste facilities hundreds and, in some cases, thousands of miles away.

The fossil fuels used to transport that waste, experts say, is not typically considered in calculating solar's carbon footprint, giving scientists and consumers who use the measurement to gauge a product's impact on global warming the impression that solar is cleaner than it is.

After installing a solar panel, "it would take one to three months of generating electricity to pay off the energy invested in driving those hazardous waste emissions out of state," said Dustin Mulvaney, a San Jose State University environmental studies professor who conducts carbon footprint analyses of solar, biofuel and natural gas production.

The waste from manufacturing has raised concerns within the industry, which fears that the problem, if left unchecked, could undermine solar's green image at a time when companies are facing stiff competition from each other and from low-cost panel manufacturers from China and elsewhere.

"We want to take the lessons learned from electronics and semiconductor industries (about pollution) and get ahead of some of these problems," said John Smirnow, vice president for trade and competitiveness at the nearly 500-member Solar Energy Industries Association.

The increase in solar hazardous waste is directly related to the industry's fast growth over the past five years – even with solar business moving to China rapidly, the U.S. was a net exporter of solar products by $2 billion in 2010, the last year of data available. The nation was even a net exporter to China.

New companies often send hazardous waste out of their plants because they have not yet invested in on-site treatment equipment, which allows them to recycle some waste.

Nowhere is the waste issue more evident than in California, where landmark regulations approved in the 1970s require industrial plants like solar panel makers to report the amount of hazardous materials they produce, and where they send it. California leads the consumer solar market in the U.S. – which doubled overall both in 2010 and 2011.

The Associated Press compiled a list of 41 solar makers in the state, which included the top companies based on market data, and startups. In response to an AP records request, the California Department of Toxic Substances Control provided data that showed 17 of them reported waste, while the remaining did not.

The same level of federal data does not exist.

The state records show that the 17 companies, which had 44 manufacturing facilities in California, produced 46.5 million pounds of sludge and contaminated water from 2007 through the first half of 2011. Roughly 97 percent of it was taken to hazardous waste facilities throughout the state, but more than 1.4 million pounds were transported to nine other states: Arkansas, Minnesota, Nebraska, Rhode Island, Nevada, Washington, Utah, New Mexico and Arizona.

Several solar energy experts said they have not calculated the industry's total waste and were surprised at what the records showed.

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